• 专利附录
  • 专利说明
  • 权利要求
  • 类似技术
  • 同族专利
  • 引用文献
  • 法律状态
  • 优先权
    • 专利摘要:
    The present invention relates to an apparatus for detecting cracks in optically transparent articles, for example flasks, comprising a post for the article, a light source for directing light onto a mounted article, an optical detector positioned to receive a light of the light source having passed through the article and for generating an electronic signal in response to the received light, first and second (analyzer) polarizers so that the light of the light source passes through the first polarizer and then the article , then the second polarizer in its path to the optical detector, with an optical delay plate positioned between the upright and the second polarizer, and an image processing system for processing the electronic signal generated by the optical detector and for indicating the presence or absence of a crack in the article supported on the amount. The invention also relates to a method of detecting cracks using the apparatus.
    公开号:BE1024456B1
    申请号:E2017/5060
    申请日:2017-02-01
    公开日:2018-03-01
    发明作者:Romain Marie Veillon
    申请人:Glaxosmithkline Biologicals Sa；
    IPC主号:
    专利说明:

    (30) Priority data:
    02/03/2016 GB 1601960.6 (73) Holder (s):
    GLAXOSMITHKLINE BIOLOGICALS SA
    1330, RIXENSART
    Belgium (72) Inventor (s):
    VEILLON Romain Marie 1300 WAVRE Belgium (54) NEW DEVICE (57) The present invention relates to an apparatus for detecting cracks in optically transparent articles, for example bottles, comprising an upright for the article, a light source for directing a light on a mounted article, an optical detector positioned to receive light from the light source having passed through the article and to generate an electronic signal in response to the received light from the first and second (analyzer) polarizers such that the light from the light source passes through the first polarizer then the article, then the second polarizer on its path to the optical detector, with a delay plate
    optic positioned between the post and the second polarizer, and an image processing system to process the electronic signal generated by the optical detector and to indicate the presence or absence of a crack in the article supported on the post. The invention also relates to a method for detecting cracks using the device.
    BELGIAN INVENTION PATENT
    FPS Economy, SMEs, Middle Classes & Energy
    Publication number: 1024456 Deposit number: BE2017 / 5060
    Intellectual Property Office International Classification: G01N 21/88 G01N 21/90 Date of issue: 03/01/2018
    The Minister of the Economy,
    Having regard to the Paris Convention of March 20, 1883 for the Protection of Industrial Property;
    Considering the law of March 28, 1984 on patents for invention, article 22, for patent applications introduced before September 22, 2014;
    Given Title 1 “Patents for invention” of Book XI of the Code of Economic Law, article XI.24, for patent applications introduced from September 22, 2014;
    Having regard to the Royal Decree of 2 December 1986 relating to the request, the issue and the maintenance in force of invention patents, article 28;
    Given the patent application received by the Intellectual Property Office on 01/02/2017.
    Whereas for patent applications falling within the scope of Title 1, Book XI of the Code of Economic Law (hereinafter CDE), in accordance with article XI. 19, §4, paragraph 2, of the CDE, if the patent application has been the subject of a search report mentioning a lack of unity of invention within the meaning of the §ler of article XI.19 cited above and in the event that the applicant does not limit or file a divisional application in accordance with the results of the search report, the granted patent will be limited to the claims for which the search report has been drawn up.
    Stopped :
    First article. - It is issued to
    GLAXOSMITHKLINE BIOLOGICALS SA, Rue de l'Institut 89, 1330 RIXENSART Belgium;
    represented by
    PRONOVEM - Office Van Malderen, Avenue Josse Goffin 158, 1082, BRUXELLES;
    a Belgian invention patent with a duration of 20 years, subject to the payment of the annual fees referred to in article XI.48, §1 of the Code of Economic Law, for: NEW DEVICE.
    INVENTOR (S):
    VEILLON Romain Marie, c / o GlaxoSmithKline Biologicals SAAvenue Fleming 20, 1300, WAVRE;
    PRIORITY (S):
    02/03/2016 GB 1601960.6;
    DIVISION:
    divided from the basic application: filing date of the basic application:
    Article 2. - This patent is granted without prior examination of the patentability of the invention, without guarantee of the merit of the invention or of the accuracy of the description thereof and at the risk and peril of the applicant (s) ( s).
    Brussels, 03/01/2018, By special delegation:
    BE2017 / 5060
    NEW DEVICE
    Field of the invention
    The present invention relates to an apparatus and methods for detecting cracks, in particular detecting cracks in transparent articles, including containers for medical products such as transparent vials, syringe bodies, ampoules and the like.
    Context of 1 1 invention
    In the field of medical products, for example, pharmaceuticals and vaccines, the products are frequently supplied in containers such as transparent vials, syringe bodies, ampoules and the like. The conventional transparent materials in which these containers are made include glass and transparent polymers such as polystyrene, polycarbonate and COC polymers.
    Cracks in these containers can result, among other things, in a loss of integrity, leakage of the contents of the container and / or contamination of the contents of the container. The term "crack" in this document refers to any crack in the material of the article which penetrates the thickness of the material partially or completely into the article, for example, partially or completely into the thickness of the wall d '' a container from outside or inside. It is therefore highly desirable that these containers do not include
    BE2017 / 5060 no cracks, and that all cracks in these containers are detected as soon as possible, preferably before the container is filled. In fact, many health authorities require that suppliers of these kinds of medical products have adequate quality control procedures to ensure as far as possible that these containers are completely free of cracks, while recognizing that crack detection remains probabilistic. .
    Crack detection apparatus and methods are known. These are often based on optical camera imagery. Optical apparatus and methods are known for detecting stress in transparent materials. Such an apparatus and such methods are, for example, described in document WO-A2010 / 142718. Document US-A-2005/0117149 describes an apparatus and a method for detecting cracks in ampoules, bottles and the like used in the pharmaceutical industry based on optical methods.
    We also know the use of optical polarimetry to detect and analyze deformation in glass, see for example the publication of ASTM F218-95 (2000) "Standard Test
    Method for Analyzing Stress in Glass ”(2000). These deformation detection methods by polarimetry are based on the so-called “photoelasticity” effect according to which a stress applied to a transparent material can induce the birefringence of the transparent material, in other words the optical property of the
    BE2017 / 5060 material having a refractive index which depends inter alia on the polarization of the light passing through the optical material. In fact, a birefringent material acts to resolve incoming light into differently polarized components and delays the different components according to their direction of polarization. If such transparent material is placed between two polarizing plates, in other words a polarizer and an analyzer, and light passes through the polarizer, the stressed material and the analyzer sequentially, color profiles become visible on the image formed in light passing through the material due to interference effects due to the delay of the wave phases of the polarized components. The structural stress in these transparent materials is indicated at locations where a large concentration of colored bands is present on the image. This constraint location is generally the location where a structural failure is more likely to occur, although stress may also be projected at other locations, for example stress in the neck of a vial may result in correlative stress in the side wall of a bottle. A crack can induce stress and therefore birefringence in a transparent material, but a crack can also release stress in the material. So far, no polarimetric techniques have been used in crack detection.
    BE2017 / 5060
    There is still a problem with improving current methods for detecting cracks in the aforementioned transparent containers such as vials, syringe barrels and ampoules. For example, the accuracy of these methods could be improved. There is also a need for an apparatus and method which can detect cracks in containers such as vials, syringe barrels and ampoules at a speed proportional to the speed at which these containers are made or filled which, for example in the case of vials, can typically reach about 36,000 vials per hour (600 / minute).
    An object of the present invention is to provide an improved apparatus and method for detecting cracks in these containers, at least partially addressing the above-mentioned problems. Others
    Goals and advantages of the present invention will become obvious to go of the description next. Summary of 1 'invention According to a first aspect of this invention a detection device a crack in an article
    optically transparent includes:
    an amount to support one or more optically transparent articles;
    a light source positioned to direct a beam of incident light onto an optically transparent article when supported on the upright;
    BE2017 / 5060 an optical detector positioned to receive light from the light source which has passed through an optically transparent article supported on the upright and to generate an electronic signal in response to this received light;
    a first polarizer positioned between the light source and the strut so that light incident from the light source passes through the first polarizer on its path to an article supported by the strut;
    a second polarizer (analyzer) positioned between the strut and the optical detector such that incident light from the light source which has passed through the first polarizer and an article supported by the strut passes through the second polarizer on its path to the detector optics;
    an optical delay blade positioned between the strut and the second polarizer such that incident light from the light source which has passed through the first polarizer and a transparent article supported by the strut passes through the delay blade in its path to second polarizer and optical detector;
    an image processing system for processing the electronic signal generated by the optical detector in response to the light received by the optical detector and thereby generating an indication to a user of the presence or absence of a crack in a transparent article supported on the upright.
    BE2017 / 5060
    According to a second aspect of this invention, a method for verifying the presence of a crack in an optically transparent article comprises:
    the support of such an article on an upright, the orientation of the incident light from a light source through a first polarizer positioned between the light source and the article so that the incident light from the source of light becomes polarized light, the passage of said polarized light through the article, the passage of said polarized light which has passed through the article through a delay plate, the passage of said polarized light which has passed through the delay blade through a second polarizer, the use of an optical detector to detect an image driven by birefringence, resulting from a stress in the transparent material, in said polarized light which has passed through the second polarizer, generating an electronic signal in response to the image, using an image processing system to process the image-related electronic signal to provide a n user an indication relating to the presence or absence of a crack in the transparent article.
    BE2017 / 5060
    Description of the drawings
    Figure 1 shows the general plan of an apparatus according to the invention.
    Figure 2 is a photograph of a transparent bottle in which there is a crack.
    Figure 3 shows an image of color stress profiles in the glass of the bottle of Figure 2 without any image processing.
    FIG. 4 presents a black and white representation of the image of the color stress profiles of FIG. 3 amplified by an image processing by color decomposition.
    Figure 5 shows a cracked bottle and the corresponding image as detected by the apparatus and the method of the invention.
    Figure 6 shows a cracked bottle and the corresponding image as detected by the apparatus and the method of the invention.
    Figure 7 shows a bottle with a crack in its neck region and the corresponding image as detected by the apparatus and method of the invention.
    Detailed description of the invention
    The apparatus of the invention preferably performs the method of the invention, and analogously the method of the invention is preferably carried out using the apparatus of the invention. Consequently, the preferred elements of the apparatus of the invention are correlated analogously to the preferred embodiments of the method of the invention.
    BE2017 / 5060
    The apparatus and method of the invention appear to respond to the problems mentioned above by providing good specificity for crack detection and a very low false rejection rate compared to the systems known from the prior art, and being potentially capable of achieving this at a rate proportional to that at which containers, such as vials, syringe barrels and ampoules, are industrially manufactured and / or filled as mentioned above.
    The apparatus and methods of this invention are particularly suitable for articles which are transparent containers such as transparent vials, syringe barrels, ampoules and the like for medical products made, for example, of glass or transparent polymer such as polystyrene, polycarbonate and COC polymers. These vials and syringe barrels are normally of a generally cylindrical shape, the vials having a rim neck which can be closed with a cap or stopper, and the syringe barrels having a nozzle tip in which a needle injection can be adapted. These vials and syringe barrels are susceptible to the formation of cracks anywhere in their structure, and the stress resulting in birefringence can be transmitted from the immediate location of these cracks in the transparent material to other locations in the material. transparent.
    Preferably, the apparatus and method of the invention are used with these empty vials or syringe barrels, for example, between manufacture and
    BE2017 / 5060 filling. The apparatus and method can also be used with filled vials and syringe bodies, provided that the nature and / or amount of contents that have been filled in the vial or the syringe body do not interfere with the passage of light through a region of the transparent material which is suspected to have a crack. It is for example possible that a transparent liquid content, for example, an aqueous solution content in these containers does not interfere with the process of the invention. Opaque content in these containers can, in certain situations, interfere with the process of the invention, for example, when this opaque content obscures a
    However, in other situations, by when the opaque content in a container obscures the immediate vicinity of a crack, but the crack causes stress and the birefringence will be transmitted obscure from the transparent material of a container, this opaque content n does not necessarily interfere with the process of the invention. In addition, the rotation and / or other movement of the container on the upright as described below can cause the position or orientation of the contents of the container to change, interfering with the method of the invention.
    In the apparatus of the invention, the amount is preferably suitable for supporting one or more optically transparent articles, for example, a container such as the vial, the syringe body or the aforementioned ampoule. These containers are crack. resulting example, which parts not
    BE2017 / 5060 typically cylindrical. For example, the bottles normally include a cylindrical body and a neck defining a mouth, generally with a shoulder between the body and the neck. Typically, such a cylindrical container can be supported on the upright with its cylindrical axis perpendicular to the path of the light through the container. Suitably, the upright is constructed to rotate the article supported thereon, for example, around the cylindrical axis of such a container mounted, so that during rotation the beam of incident light passes through the in all radial directions around the axis of rotation. This allows the beam of incident light to pass through the entire cross section of the article so that a crack can be detected wherever it is in the structure of the article.
    Containers such as vials, syringe barrels and ampoules are typically manufactured and / or processed, for example, filled, at a high speed, typically up to 600 per minute (in other words, up to 36 000 per hour). Suitably, the apparatus of the invention is constructed, and the method of the invention operates to process articles such as vials or syringes at this speed. The appropriate feeding machinery for supplying the apparatus or method of the invention in a vial or syringe body will be obvious to those skilled in the art.
    BE2017 / 5060
    Therefore, an embodiment of the apparatus further comprises a routing device suitable for supplying several containers following the apparatus of the present invention, for loading the containers onto the upright of the apparatus of the invention, and then to remove the containers from the upright (s) after the apparatus of the invention has operated, then to route the containers for further processing. For example, such a routing device may include a rotating carousel. In addition, treatment may for example include filling, closing, packaging the containers or incorporating them into another device such as incorporating syringe bodies into syringes.
    The light source is preferably a white polychromatic light source. Such a light source can for example be a halogen lamp but an LED is preferably used, for example with a power of 5 to 10 W. An LED has inter alia the advantage of being able to flash, in other words strobe , a rate electronically controlled typically to produce light pulses with a duration of 60 to 500 microseconds. By means of this flashing, the emission of light by the LED can be synchronized for example with the supply of an article on the upright, and / or the position and / or rotation of the article supported on the upright of in such a way that the light from the light source can scan the entire article and / or be associated with a specific position on an article, and
    BE2017 / 5060 so that a specific article in a stream of several articles for example, supplied by the above-mentioned routing device can be identified and associated with a detected crack. Preferably, the light source is capable of emitting a highly directional beam of light.
    Preferably, the light source can also be coaxial (or on the axis) with the LED. In a coaxial LED, the light source emitted by an LED or an array of LEDs is reflected by a semi-transparent (semi-silver) mirror which aligns it along the optical path and which partially polarizes the emitted light. These coaxial LEDs are commercially available.
    The first polarizer and the second polarizer (in other words, the "analyzer") are suitably conventional commercially available polarizers. Preferably, the first and second polarizers are highly achromatic, that is to say that they have a minimal effect on the color of the light passing through them so as to cause only a minimal modification or even no modification of the light. in the visible spectrum. Preferably, the first and second polarizers are rotatable with respect to each other and should be of a quality such that when they cross, the most complete opacity possible, in other words the darkness, is reached, the least possible residual blue or red being visible. Suitably, the first polarizer is fixed and the second polarizer is rotatably mounted so that it can pivot relative to the
    BE2017 / 5060 first polarizer for optimizing the formation of a colored image and the consequent indication of the presence of a crack. The first and second polarizers are preferably mounted without constraint, for example, sandwiched between supports to avoid any circular constraint on the glass which can later be detected as an offset.
    The optical delay plate (also technically known as the retarding plate) is an optical device constructed from a birefringent material (such as quartz or mica) for which the refractive index is different for different orientations of light polarization passing through it. and which delays the wave phase of one of the orthogonally linear polarized components of light passing through it relative to the other orthogonal component by a wavelength or a proportion of a wavelength. By choosing or suitably combining the delay plate (s), it is possible to introduce a controlled phase shift between two polarization components of the light.
    Common types of delay blades are the half-wave plate which delays the wave phase by half a wavelength, and the quarter wave plate which converts linearly polarized light into circularly polarized light and vice versa .
    In the apparatus and method of the invention, a so-called “delay blade” (also known as a red blade, a first order red blade, lambda (λ) blade, gypsum blade, selenite blade, sensitive violet, or simply a color sensitive blade) is
    BE2017 / 5060 preferably used. Such a delay plate adds a fixed optical path difference, typically between 530 and 560 nanometers, in other words, in the green region of the visible spectrum (depending on the manufacturer) to each wavefront in its field when its birefringent retardant material is illuminated by linearly polarized light at an incident angle of 45 ° relative to the indices ellipsoid. As a result, the wavelengths in this delay range emerge from the delay plate always linearly polarized and having the same orientation as when they penetrated the delay plate. These wavelengths, when they are perpendicular to the direction of polarization of the second polarizer (analyzer), are consequently absorbed and do not pass through. Orthogonal wave fronts of all other wavelengths will experience a certain degree of delay (less than a full wavelength) and will emerge from the retarder plate having different degrees of elliptical polarization. These wave fronts are therefore capable of passing a component vector through the second polarizer (analyzer). Subtracting the green wavelengths from the white light gives a bright red-magenta resulting from a combination of all the colors of the visible light spectrum when the green wavelength band is absent. The insertion of a first order delay plate into the optical path of polarized light introduces an improved display of interference colors in thin birefringent specimens. A delay blade
    BE2017 / 5060 can also be effective in increasing the contrast in really weakly birefringent samples which are difficult or even impossible to detect using crossed polarized lighting alone. The delay blades are commercially available, for example the Olympus ™ UTP530.
    It has been found that the use of a delay blade provides much better crack detection than that obtained with a quarter wave blade, or a half wave blade. It has also been found that the positioning of the delay blade, and in particular of the delay blade, so that the light from the light source passes through the article before it passes through the delay blade, allows better crack detection than when the delay blade is positioned so that light from the light source passes through the delay blade before passing through the article. In particular, it has been found that crack detection is improved when the delay blade is between the article and the second polarizer, compared to the crack detection obtained with the delay blade located between the first polarizer and the 'article.
    Of preference, the blade late, by example, the blade to late, is climb rotary in a way to this what can rotate relatively to the first and
    second polarizers.
    The optical detector may, for example, include an otherwise conventional electronic camera, for example, with a color CCD or CMOS sensor or other sensor. It may be an available camera
    BE2017 / 5060 commercially but in the apparatus and method of this invention certain commercially available cameras can benefit from removal of the protective filter lens on the sensor surface. Such a camera is mainly designed to capture a visible image and the use of a delay plate as described above can improve the visible image captured by improving the red and blue ends of the spectrum of the captured image, and therefore the contrast between them. Such a camera should be able to generate an electronic signal, for example, a pixelated signal, corresponding to a received light having passed through the second polarizer.
    The image processing system can be a conventional digital processing system capable of processing the electrical signal generated by the optical detector such as an electronic camera in response to the light received, thereby generating an indication intended for a user relating to the presence or absence of a crack in the transparent article. The image processing system can for example be a computer. Appropriate software is commercially available and will be apparent to those skilled in the art, for example, Axiovision 4.6 or later from Zeiss, SVObserver 5.01 from Seidenader or later. The image processing system can for example generate a visual indication of the presence of a crack in the transparent article, for example displayed on a screen visible to a human observer, and / or the processing system
    Image BE2017 / 5060 may be suitable for further processing the electronic signal and indicating the presence of a crack in the transparent article, for example by an electronic, audible or visible warning.
    The image processing system can be connected to a control system, preferably an electronic processing system, controlling an operation involving one or more transparent articles, such as containers, and suitable for interrupting the operation linked to the article transparent, or to remove the transparent article from such an operation, for example to send it to a rejection location if an indication of a crack in the article exists. For example, such an operation may be an operation of manufacturing, filling or packaging a vial, a syringe body or an ampoule. For example, such a control system can be functionally connected to the routing device described above to accomplish this.
    It is particularly preferred that the image processing system applies a process of decomposition and binarization of image channels to the electronic signal generated by an optical detector such as an electronic camera. In this process, one or more threshold levels are defined for a value in the signal generated by the light detected by the optical detector. For example, such a value can be linked to the color, for example, red, green, blue, hue, saturation or intensity, or one or more other properties of the image. At the binarization stage, the signal is processed to improve the
    BE2017 / 5060 contrast between the signals above and below such a threshold, for example at the respective red and blue ends of the optical spectrum, in particular if the red-blue contrast is also improved by the use of the delay blade described above In this way, a relatively small difference in value which is, for example, invisible to the human eye, can be made visible for example, as a false color image, or receive treatment subsequent electronics.
    The apparatus of this invention may also incorporate one or more optical elements to direct, for example, guide, light from the light source through the polarizers, the wave plate and the transparent article and to the detector. This or these light guides may for example comprise one or more mirrors, optical fibers, lenses, collimators such as a diaphragm having a collimation opening such as a slot, as is conventional in the field of optics. Such a combination of optical elements may for example comprise a combination of one or more condenser lenses and one or more scattering lenses located in the path of light between the light source and the article. These optical elements can for example contribute to the polarization of the incident light, for example the non-polarized light of the light source can be polarized by reflection at an angle between a mirror and a dielectric surface, the reflected light being
    BE2017 / 5060 completely polarized by reflection at the angle called "Brewster angle".
    The process of this invention can be carried out by
    using a device according The invention. The elements and modes of production favorites of process, by example, the amount, the source of light the device d '' routing, the first and second
    polarizers, the delay plate, the optical detector for detecting an image induced by birefringence, resulting from a stress in the transparent material, in the polarized light which has passed through the second polarizer and the generation of an electronic signal in response to the image, the image processing system for providing a user with an indication relating to the presence or absence of a crack in the transparent article, the processing speed corresponding to the manufacturing and / or to the processing Conventional, for example, the filling speed of containers such as vials, syringe barrels and ampoules, are therefore analogous to the preferred elements and embodiments of the apparatus described in this document.
    The method of the invention is preferably used for the detection of cracks in transparent articles which are vials, syringe bodies or glass ampoules.
    In the method of the invention, a stress may appear and be detected, as described, adjacent to or associated with any part or with the entire length of a crack. However, if a crack has formed to release the stress, then the stress
    BE2017 / 5060 residual in the material can be concentrated at one or both ends of a crack. Consequently, the apparatus and method of the invention can in practice mainly detect at least one end of a crack, and provide an indication of the presence of a crack by detecting the stress associated with this (these). end (s) of a crack.
    The method of the invention appears suitable for the detection of cracks in the cylindrical walls of the containers, as well as in regions having other geometries, for example, where the transparent material curves or folds, for example, around the shoulders of the bottles when the body of the bottle meets the neck, and when the neck of a bottle curves to form the rim surrounding the mouth of a bottle.
    Example of the invention.
    Referring to the drawings, Figure 1 shows the optical arrangement of an apparatus 10 (overall) of this invention suitable for carrying out the method of this invention.
    The apparatus 10 comprises a light source 11 positioned to direct an incident light beam 20 towards an article being a conventional generally cylindrical bottle 30 made of transparent glass and supported on an upright 40.
    The light source 11 is an LED emitting white coaxial light (Keyence ™ CA-DX) with a power of 5 to 10 W capable of emitting a beam
    BE2017 / 5060 polarized rotation around unidirectional 20 of polychromatic white light when activated. The internal semi-transparent mirror (not shown) of the coaxial LED aligns and partially polarizes the emitted light 20. The LED light source 11 is capable of emitting electronic flashes, in other words of strobe, at a speed which can be regulated to produce pulses of light lasting from 60 to 500, in particular from 60 to 130 microseconds.
    A first polarizer 13, being a 25 mm linear glass polarizer Edmund Optics ™ (Edmunds Optics ™ ref. # 47-216) operating in the visible range with a large achromatic extinction is positioned so that the light beam 20 of the light source 11 can pass through the first polarizer 13 and thus become linear. The first polarizer 13 can be placed in the axis of the light 20 to optimize the sensitivity of the device 10.
    The bottle 30 is positioned on the upright 40 so that the light beam 21 now polarized by crossing the first polarizer 13 then crosses the bottle 30 supported on the upright 40. In the apparatus 10 a typical distance between the first linear polarizer 25 mm glass 13 Edmund Optics ™ and bottle 30 can be in the range of 20 to 50 mm. The optimal distances for the different types of first polarizer 13 can differ from this but can be determined experimentally.
    BE2017 / 5060
    The amount 40 can be rotated by a booster 41, and the bottle is mounted on the amount 40 so that the bottle 30 thus supported can be rotated about its cylindrical axis. A syringe body or a vial can be mounted in a similar manner.
    The upright 40 is itself mounted on a rotary carousel shown schematically 43 by means of which several bottles 30 can be sequentially moved to the position shown in FIG. 1, a bottle 30 held in this position for a sufficient time for the process of the invention applies to the bottle, and after that the bottle 30 can be removed for further processing, for example, filling, labeling etc., or rejection if a crack is detected as described below. Such a conveying device 43 can for example be constructed so that the bottles 30 supported on the uprights 40 can be conveyed at a conventional manufacturing and / or processing speed of, for example, approximately 600 units / minute, and can be maintained in the position shown in Figure 1 for a time long enough for the method of the invention to be applied to this bottle by the device. This duration and the rotation speed of the upright 40 can be defined by experience, for example linked to the pulse speed (strobe) of the light source 11, and for example linked to the number of images of the bottle required during a rotation. total of the bottle 30.
    BE2017 / 5060
    The delay plate 15 is a delay plate, being a first order Olympus delay plate (first order full wave U-TP530 microscope) which delays the orthogonally linear polarized components of the light 23 which has passed through the delay plate 15 of a full wavelength relative to the other orthogonally linear polarized component. The delay plate 15 can pivot around the axis of the light beam 22 passing through it relative to the first polarizer 13 to empirically adjust the sensitivity of the device 10.
    A second polarizer 16, also being a linear glass polarizer of 25 mm Edmund Optics (Edmunds Optics ref. # 47-216) operating in the visible range with a large achromatic extinction, is positioned so that the light 23 which passes through the delay blade 15 can then pass through the polarizer 16. The second polarizer 16 can pivot on the axis of the light beam 23 relative to the first polarizer 13 to adjust the sensitivity of the device 10. An appropriate relative rotation alignment of the first 13 and second 16 polarizers can be determined empirically. A typical distance between the delay plate 15 and the second polarizer 16 can be 20 mm or less.
    An optical color detector is provided by camera 17, which is a commercially available HRc Basler ™ A311FC or Zeiss ™ camera modified by removing any protective lens from the CCD or CMOS sensor to inactivate any pass filter -bandaged. Preferably, the lens of the camera
    BE2017 / 5060 photo 17 is of a short focal length, typically from 16 to 35 mm, for example with a C-mount. An extension tube from 1 mm to 10 mm can be used to further reduce the focal length of the goal. Alternatively, a 50mm Apo Rodagon ™ macro lens with focus ring was used to avoid any vignetting effect, in other words a reduction in the brightness or saturation of the image detected at the level of the periphery compared to the center of the image. The lens of the camera 17 is positioned approximately 100 mm from the second polarizer 16 (the distance can be adjusted depending on the focal length of the lens and its aperture) to detect the light 25 which has passed through the second polarizer 16 , and the camera 17 generates an electronic signal corresponding to a light which has passed through the second polarizer 16. With the 50 mm Apo Rodagon objective, a conventional distance used between the bottle 30 and the delay blade 15 was 350 mm, but this distance can be reduced with a shorter focal length lens (16 mm)
    The camera 17 is electronically connected to the image processing system 18, which is a computer with the appropriate software, and which is electronically connected to a display 19.
    The apparatus 10 optionally comprises conventional light guide elements. In Figure 1 these optional elements are plotted in dotted lines. These optional items include the following. An optional diaphragm 110 incorporating a collimation slot 111, which is an Iris diaphragm from Edmund Optic, can be positioned so that the
    BE2017 / 5060
    beam of light thoughtful 21 from a source of light 11 cross the slot 111, defining the width of beam of light 21 at a width
    suitable for illuminating the entire bottle 30. An optional condenser lens 112, which is an aspheric 50 to 75 mm chromatic collimation lens from Edmund Optics, can be positioned to focus light 21 from the light source 11 towards from the glass vial 30. An optional condenser lens 14, for example an achromatic lens with a focal length of 50 mm to 75 mm from Edmund Optics can be located between the vial 30 and the delay plate 15 to focus the beam of light 23 towards the camera 17. A typical distance between the vial 30 and such a collimating condenser lens 14 may be a range of 50 mm.
    The apparatus 10 optionally includes a generally conventional optical mirror system shown schematically 113 generally incorporating mirrors positioned at 45 ° relative to the direction of the light beam 22 to allow the apparatus to be more compact for integration into an industrial machine where linear space is limited. For best performance, it is best to avoid these mirrors and use short focal range optics (for example, a 16mm wide angle lens on the camera 17).
    The apparatus 10 operates as below to carry out the method of the invention.
    BE2017 / 5060
    The white light 20 emitted by the LED light source 11, aligned and partially polarized by the internal mirror of the coaxial light source 11 is collimated by the opening 111 and focused by the lens 112 which guides the focused light 20 in a beam directional of sufficient width to illuminate the entire bottle 30 through a first polarizer 13 from which the light beam 21 emerges from the first polarizer 13 totally linearly polarized. This beam 21 of linear polarized light then passes through the transparent bottle 30, while the bottle 30 and the upright 40 are rotated by a servomotor 41 via a drive shaft 42. The speed of rotation of the servomotor 41, and consequently the strobe frequency of the light source 11 can be adjusted so that, for example, one to several thousand images of the bottle 30 can be generated by the camera 17, effectively freezing the rotary movement of the bottle 30. In practice, the actuator 41 was capable of rotating the upright 40 and a bottle 30 thereon, up to 4,000 rpm.
    In the transparent material of the bottle 30 a crack 31 is present. A crack in a transparent amorphous material such as the glass from which the vial 30 is made is often surrounded by a region of residual stress in the transparent material. In the bottle 30 in question, the crack 31 is surrounded by a zone of residual stress 32, and this residual stress can be transmitted to other zones of the transparent material. The constraint
    BE2017 / 5060 in zone 32 induces the birefringence of the transparent material. The birefringence of the zone under stress 32 causes the resolution of the linearly polarized light 21 of the first polarizer 13 into two orthogonally polarized components aligned in a direction depending on the direction of anisotropy introduced into the transparent material of the bottle 30 by the stress resulting from the crack 31, and also causes the delay of the wave phase of one of these two components polarized relative to the other in the light 22 which has passed through the bottle 30.
    The light 22 which has transparent from the bottle 30 passed through the material including the transparent region of birefringence induced by the adjacent stress the crack 31 then passes through the full wave retarder 15 which further delays one of the orthogonally polarized components of the light 24 d 'a wavelength. This light 22 can be focused by an optional lens 14 located between the bottle 30 and the delay plate 15. The light 23 emerging from the delay plate 15 then passes through the second polarizer (analyzer) 16, whose direction of polarization is driven in rotation at an angle around the direction in which the light beam travels relative to that of the first polarizer 13. The relative delay of the wave phases of the light beam 23 causes interference, constructive or destructive, between the phases of wave and an image formed of a visible color spectrum is formed in the light 24 which has passed through the second
    BE2017 / 5060 polarizer 16. The passage of light 23 through the full-wave retarder 15 improves the phase shift due to the delay and refines the color spectrum by improving the contrast between the red and blue ends of the spectrum. The result is a visible or otherwise optically detectable color profile in the light 24 entering the camera 17 which highlights the deformation profiles in the stressed regions 32 caused by the crack 31 in the bottle 30. The second polarizer (analyzer) 16 and / or the delay blade 15 can be rotated and fixed relative to the first polarizer 13 around an axis of rotation centered on the direction of the light beam 20-24 during the process to reach for example a optimized intensity, clarity and contrast of the color profiles observed.
    This color profile in light 24 is detected by the electronic camera 17 and is electronically processed by the image processing system 18 which applies a process of decomposing the color image into six channels based on the red, green, blue, hue, saturation and intensity, followed by binarization in which threshold levels for the red, blue and green color channels are defined, and optionally also for hue, saturation and intensity, and the processed image is then displayed on display 19.
    The image processing system 18 is also connected to the control system 50 which is defined to control the overall operation of the apparatus 10 via data connections 114. For example, the system
    BE2017 / 5060 control 50 can control the strobe flashing of the light source 11 while the bottle 30 is rotated on the upright 40 so that the light beam 20 can be scanned in the sequential rotation positions of the bottle 30 rotated on the upright 40 and the camera 17 can be adjusted to observe the color image formed at each of these sequential rotation positions. In another mode of operation, the light source 11 can be set to flash at a frequency synchronized with the frequency at which successive bottles 30 are loaded on the upright 40 so that an image of a single whole bottle 30 is generated with each flashing of the light source 11. Other modes of operation will be obvious to those skilled in the art, depending on the specific application for which the apparatus and the method are used.
    Figures 2 to 7 illustrate the effectiveness of the method of this invention. FIG. 2 shows a conventional pharmaceutical glass vial 30 with a capacity of approximately 3 ml (other volumes of vial can be used) with a crack 31 in its transparent material. The crack 31 is presented aligned generally vertical in the top open-closed direction of the bottle, but could be aligned in other orientations or be in other positions (in other words, in the neck or the region of crimping) on the bottle 30. The crack 31 has a length of approximately 6 mm and a
    BE2017 / 5060 wingspan of about 2.5 mm around the circumference of the bottle.
    Figure 3 shows in black and white the color image as detected by the camera 17, processed by the image processing system 18 and displayed on the display 19 without any binarization of the image, in other terms showing the contrast levels of the image as seen with the naked eye. The image is of an overall blue color and has a slightly but visibly brighter blue area 33 representing the stress area 32 adjacent to the crack 31 thus giving an indication of the presence of the crack 31 and indicating the position of the crack 31 on the bottle 30.
    Figure 4 shows the image as detected by the camera 17 and displayed on the display 19 after the decomposition of the color image into six channels based on red, green, blue, hue , saturation and intensity, followed by binarization of the image by the image processing system 18. As can be seen in Figure 4, the image areas with an intensity below the defined thresholds for one or more of these channels are displayed on a synthetic image in false colors, significantly improving the contrast visible on the displayed image. In addition, or as a variant, the control system 50 can be adjusted to respond to an electronic signal derived from the image processed by the image processing system 18, to control another operation (not shown) performed on the bottle. 30.
    BE2017 / 5060
    FIG. 5, image on the left, presents a bottle 30 with a visually apparent crack 31 with a length of approximately 8 mm in its glass wall (cut out to indicate its position). FIG. 5, image on the right, presents the corresponding image as detected by the camera 17 and displayed on the display 19 after the decomposition of the color image into six channels based on red, green , blue, hue, saturation and intensity, followed by binarization of the image by the image processing system 18. As illustrated in Figure 5, image on the right, a red spot intense corresponding to the position of the end of crack 31 and the surrounding region of induced stress in the glass around appears on the image, strongly contrasting with the adjacent areas of blue The red-blue contrast is supposed to be a result of the ends amplified red and blue spectrum allowed by the delay blade.
    FIG. 6, image on the left, presents a bottle 30 with a crack 31 which is less visually apparent than that of FIG. 5, with a length of approximately 5 mm in its glass wall (cut out to indicate its position). FIG. 6, image on the right, obtained by means of the same procedure as that in FIG. 5 shows the corresponding image as detected by the camera 17. As this is illustrated in FIG. 6, image on the right, an intense red spot corresponding to the position of the end of the crack 31 and the surrounding region of induced stress in the glass around appears on
    BE2017 / 5060 the image, contrasting sharply with the adjacent areas of blue.
    Figure 7, top image, shows a bottle 30 with a crack 31 in its neck region below the rim surrounding its mouth and covering the elbow in the glass where the neck region merges with the rim. Figure 7, middle image, presents an image obtained using the same procedure as that of Figure 5. As can be seen in Figure 7, middle image, a pink spot corresponding to the position of the end of the crack 31 in the neck of the bottle 30 and the surrounding region of induced stress in the glass around appears on the image, contrasting with the adjacent areas of blue. On the bottom image of FIG. 7, an electronic image processing has been applied to further improve the contrast on the image between the stress zone resulting from the crack 31 and the surrounding glass of the bottle 31.
    The process of one invention has been tested on 31 cracks with flow in conventional glass bottles walls having a size as small leakage of a leak rate of 1.3 x 10 "7 Mbar.Ls -1 a helium test device or equivalent to a 0.58 µm pinhole and has been found suitable for detecting these cracks.
    BE2017 / 5060
    权利要求:
    Claims (21)
    [1]
    1. Apparatus for detecting a crack in an optically transparent article comprising:
    an amount to support one or more optically transparent articles;
    a white polychromatic LED light source that can flash at an electrically regulated frequency to produce pulses of light lasting 60 to 500 microseconds and is positioned to direct a beam of incident light onto an optically transparent article when supported on the amount;
    an optical detector positioned to receive light from the light source which has passed through an optically transparent article supported on the upright and to generate an electronic signal in response to this received light;
    a first polarizer positioned between the light source and the strut so that light incident from the light source passes through the first polarizer on its path to an article supported by the strut;
    a second polarizer (analyzer) positioned between the strut and the optical detector such that incident light from the light source which has passed through the first polarizer and an article supported by the strut passes through the second polarizer on its path to the detector optics;
    an optical delay plate positioned between the upright and the second polarizer so that the
    BE2017 / 5060 light incident from the light source which has passed through the first polarizer and a transparent article supported by the upright crosses the delay blade on its path to the second polarizer and to the optical detector;
    an image processing system for processing the electronic signal generated by the optical detector in response to the light received by the optical detector and thereby generating an indication intended for a user relating to the presence or absence of a crack in a transparent article supported on the upright.
    [2]
    2. Apparatus according to claim 1, wherein the upright is suitable for supporting one or more optically transparent articles which are a vial, a syringe body or a vial.
    [3]
    3. Apparatus according to claim 1 or 2, wherein the amount is constructed to rotate the article supported thereon is a source.
    [4]
    4. Apparatus according to previous claim coaxial white LED.
    [5]
    5. Apparatus according to any of wherein the LED is any of the preceding claims, wherein the first polarizer is fixed and the second polarizer is rotatably mounted to be rotatable relative to the first polarizer.
    [6]
    6. Apparatus according to any one of the preceding claims, wherein the delay blade is a full delay blade.
    BE2017 / 5060
    [7]
    7. Apparatus according to claim 6, in which the full delay plate adds a difference in optical path in the green region of the visible spectrum at each wavefront in its field when its birefringent retardant material is illuminated by linearly polarized light at an incident angle of 45 ° relative to the ellipsoid of the indices.
    [8]
    8. Apparatus according to any preceding claim, wherein the delay blade is rotatably mounted to be able to pivot relative to the first and second polarizers.
    [9]
    9. Apparatus according to any one of the preceding claims, wherein the optical detector is an electronic camera designed to capture a visible image.
    [10]
    10. Apparatus according to any one of the preceding claims, wherein the image processing system is capable of processing the electrical signal generated by the optical detector such as an electronic camera in response to the light received thereby generating a indication intended for a user relating to the presence or the absence of a crack in the transparent article.
    [11]
    11. Apparatus according to any one of the preceding claims, wherein the image processing system is capable of generating a visual indication of the presence of a crack in the transparent article, and / or is suitable for further processing the electronic signal and indicate the presence of a crack in the transparent article by an electronic, audible or visible warning.
    BE2017 / 5060
    [12]
    12. Apparatus according to claim 11, in which the image processing system is connected to a control system controlling an operation involving one or more transparent articles and suitable for interrupting the operation relating to the transparent article, or for removing the transparent article of such an operation to send it to a rejection location if an indication of a crack in the article exists.
    [13]
    13. Apparatus according to any one of the preceding claims, in which the image processing system is suitable for applying a process of decomposition and binarization of the image channels to the electronic signal generated by the optical detector.
    [14]
    14. The apparatus of claim 13, wherein the process of decomposing and binarizing the signal generated by the light detected by the optical detector relates to color, saturation or intensity, or one or more other properties of the image.
    [15]
    15. The apparatus of claim 14, wherein the process of decomposing and binarizing the signal generated by the light detected by the optical detector improves the respective blue and red ends of the optical spectrum.
    [16]
    16. Apparatus according to any preceding claim, wherein the apparatus further comprises a routing device suitable for supplying several containers immediately to the apparatus, for loading the containers on the
    BE2017 / 5060 upright of the apparatus of the invention, and then remove the containers from the upright (s) after the apparatus of the invention has worked, then to convey the containers for further processing.
    [17]
    17. Method for verifying the presence of a crack in an optically transparent article comprising:
    the support of such an article on an upright, the orientation of incident light from a source
    White polychromatic light LED that can flash at an electrically regulated frequency to produce pulses of light lasting 60 to 500 microseconds through a first polarizer positioned between the light source and the article so that incident light of the light source becomes polarized light, the passage of said polarized light through the article, the passage of said polarized light which has passed through the article through a delay plate, the passage of said polarized light which has crossed the delay plate through a second polarizer, the use of an optical detector to detect an image induced by birefringence, resulting from a stress in the transparent material, in said polarized light which has passed through the second polarizer, the generating an electronic signal in response to the image, using an image processing system to process the sign al electronic linked to the image for
    BE2017 / 5060 provide a user with an indication of the presence or absence of a crack in the transparent article.
    [18]
    18. The method of claim 17, when carried out using an apparatus according to any one of claims 1 to 16.
    [19]
    19. The method of claim 17 or claim 18, when applied to a container being a vial, a syringe body or an ampoule.
    [20]
    20.The method as claimed in claim 17, claim 18 or claim 19, in which one or more ends of a crack are detected, and an indication of the presence of a crack by detection of the stress associated with this (these) end ( s) is provided.
    [21]
    21. Method according to any one of claims 17 to 20, in which the cracks in the walls of glass vials having a leak size greater than a leak rate of 1.3 x 10 -7 Mbar.Ls -1 in helium / equivalent to a hole test
    BE2017 / 5060
    BE2017 / 5060
    BE2017 / 5060
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    同族专利:
    公开号 | 公开日
    GB201601960D0|2016-03-16|
    BE1024456A1|2018-02-23|
    WO2017134086A1|2017-08-10|
    US20190049390A1|2019-02-14|
    US10883943B2|2021-01-05|
    EP3411690A1|2018-12-12|
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    法律状态:
    2018-03-14| FG| Patent granted|Effective date: 20180301 |
    2019-11-20| MM| Lapsed because of non-payment of the annual fee|Effective date: 20190228 |
    优先权:
    申请号 | 申请日 | 专利标题
    GB1601960.6|2016-02-03|
    GBGB1601960.6A|GB201601960D0|2016-02-03|2016-02-03|Novel device|
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